Our Services

Portable CMM Inspection

We offer CMM inspection with FARO Quantum M & Quantum E in a wide range of work environment, extreme temperatures, shop floors & mobile environment.

Advantages of Portable CMM Inspection

- High accuracy
- Hundreds of measurements on geometric shapes
- Measurement of large objects (too big for a conventional CMM)
- Measurement of objects in-site, economical and faster

Machine Rental

We offer rental services for high-precision measurement equipment, including the Faro Arm in 2.5M and 3.5M configurations, as well as the Faro Laser Tracker and Hexagon Laser Tracker.

The Faro Arm is a versatile tool designed for 3D measurement and inspection across various industries. Its portable design enables exceptional accuracy, making it ideal for manufacturing, quality control, and reverse engineering. The arm allows for real-time probing of complex geometries, enhancing productivity.

In addition, the Faro Laser Tracker performs large-volume 3D measurements with precision, covering distances up to 140 meters. It can measure hidden areas outside its line of sight, making it invaluable in aerospace and automotive applications.

We also provide the Hexagon Laser Tracker, known for its advanced technology and versatility in measuring large objects and complex assemblies. It features intuitive software integration for real-time data analysis and reporting.

By choosing our rental services, you gain access to top-tier measurement technology without the commitment of purchase. This flexibility allows you to select the right tools for your specific projects, ensuring efficient and accurate measurement solutions tailored to your needs.

On-site Inspection Services

We provide onsite CMM inspection services, Laser Tracker inspection, 3D laser scanning, probing with our portable FARO arm for bigger parts, huge fixtures & parallel inspection as per customer’s requirement.

Offsite Inspection Services

We also offer CMM inspection services, laser tracker inspection, 3D laser scanning, probing at temperature, humidity, LUX, & dust-controlled laboratories.

3D Scanning

We have the latest V6 FARO 3D blue light scanner to compare CAD model to actual part & comparison of scanned data dimensions to 2D measurements.

When we scan your products, we will select the right technology that delivers the accuracy, speed, and resolution you need for your application. We also consider the size, color, and reflectivity of the object.

OVERVIEW:

Blue Line and Green Line 3D scanners utilize different wavelengths of light to capture detailed 3D data, each suited for specific applications.
Blue Line Scanners typically use blue lasers (around 450 nm). Their shorter wavelength allows for high precision, making them effective for shiny or reflective surfaces. Common applications include manufacturing for quality control, reverse engineering complex parts, and inspections in the automotive and aerospace industries. The blue light reduces noise, providing clearer data on reflective materials.
Green Line Scanners, on the other hand, operate with green lasers (around 520 nm) and excel in capturing larger areas. They are frequently used in cultural heritage preservation, architecture, and medical applications, as they minimize damage while delivering high detail. Their greater depth of field makes them versatile for various scanning distances, and they perform well on matte surfaces, providing clear data on non-reflective materials.

In summary, blue-line scanners are ideal for high-accuracy needs on reflective surfaces, while green-line scanners excel in versatility and applications involving larger or delicate objects. Choosing the right scanner depends on the specific project requirements and the characteristics of the surfaces being scanned.

Probing

We offer touch probing (contact measurement) that provides high-accuracy measurements of objects as per client requirements with the use of multi-sized, customized calibrated probes.

OVERVIEW:

Preparation: Set up the arm near the object to be measured. Ensure that the workspace is clear and that the machine can move freely.
Calibration: Calibrate the arm to ensure it provides accurate measurements. This step may involve referencing known points or using a calibration tool.
Point Selection: Use the probe to touch specific points on the object’s surface. Each touch captures the 3D coordinates of that point.
Data Collection: As the probe touches different points, the machine records the coordinates in real-time. This data can be visualized immediately on connected software.
Analysis: After collecting the data, use the software to analyze the measurements against design specifications. This can include comparing the scanned points to CAD models for alignment or tolerance checks.
Reporting: Generate reports from the software that summarize findings, document deviations, and provide insights for quality control.

Reverse Engineering

We offer reverse engineering service for all types of material parts. Actual parts are scanned and converted to a 3D CAD model & 2D drawing for manufacturing as per the client’s needs. Our portable CMM machine is capable of providing accurate, clean, and high-resolution scan data, which minimizes time and the CAD creation process.

OVERVIEW:

Reverse engineering using a Faro Arm involves capturing the geometry of existing objects to create accurate digital models. Here’s a concise overview of the process:

Preparation: Select the object for reverse engineering and set up a clear, well-lit workspace. Secure the object to prevent any movement during measurement.
Calibration: Calibrate the Faro Arm to ensure accuracy by referencing known points.
Data Collection: Use the arm to probe various points on the object’s surface, capturing 3D coordinates in real time. For complex shapes, a scanning attachment may be used to gather data more efficiently.
Data Processing: Transfer the collected data to compatible software, such as PolyWorks or Geomagic, to generate a point cloud representation of the object.
Model Creation: From the point cloud, create a detailed digital model or CAD representation. Identify key features like edges and holes for accuracy.
Validation: Compare the new model against the original object, ensuring all relevant features are captured. Make any necessary adjustments.

Laser Tracker

We provide Laser Tracker inspection facility as we are equipped with state-of-the-art Laser tracker FSARO Vantage 6E with 6 probe capability . The salient features of machine as briefed OVERVIEW:

The Faro Laser Tracker is a high-precision 3D measurement device widely used in industries requiring meticulous measurement, such as aerospace, automotive, wind energy, heavy engineering, and metro manufacturing. It employs advanced laser technology for real-time capture of 3D coordinates, enabling efficient measurement of large structures.

Capabilities

One of its key features is the ability to perform large-volume 3D measurements up to 140 meters, reducing the need for frequent repositioning and enhancing productivity. Operating with 6 Degrees of Freedom (6DoF), it measures in three spatial dimensions (X, Y, Z) and rotational movements (pitch, yaw, roll). This capability allows for precise alignment of complex assemblies, even in tight spaces, as it can measure hidden areas outside its direct line of sight.

Accuracy Specifications

The Faro Laser Tracker offers impressive accuracy, crucial for high-stakes applications:

Angular Accuracy: 20μm + 5μm/m, ensuring precise alignment.
Distance Accuracy: 16μm + 0.8μm/m, vital for component fitting.
Distance Resolution: 0.5μm, allowing for detailed inspections and quality control.

Software Integration

Integrating with software like PolyWorks Inspector and CAM 2, the tracker enhances the measurement process through:

Data Visualization: Real-time visual representation of measurement data.
Reporting: Generation of detailed inspection reports to ensure compliance with standards.
Quality Control: Advanced analysis capabilities for maintaining high-quality standards.

Bridge Type CMM

We provide bridge-type CMM inspection in controlled environmental conditions with sophisticated and highly accurate machines capable of measuring up to 5 microns effectively.

Rigid Structure: The bridge type CMM features a robust bridge design that spans over a stationary measuring table. This rigidity minimizes vibrations and ensures stable measurements, enhancing overall accuracy.
Three-Dimensional Measurement: It operates in three dimensions (X, Y, and Z axes), allowing for precise measurements of complex geometries and contours. The bridge moves along the Y-axis, while the probe adjusts in the X and Z directions.
Versatile Probing Options: Bridge CMMs can utilize various probe types, including mechanical, optical, laser, and tactile probes. This versatility allows users to choose the most suitable probe based on the measurement requirements and the material being inspected.
High Accuracy and Repeatability: Known for their precision, these machines provide exceptional accuracy and repeatability, essential for detailed inspections and quality control in manufacturing processes.
Large Measurement Capacity: Bridge-type CMMs are available in various sizes, enabling them to accommodate large workpieces or multiple smaller components simultaneously, making them suitable for a wide range of applications.

Bridge Type CMM

We provide bridge-type CMM inspection in controlled environmental conditions with sophisticated and highly accurate machines capable of measuring up to 5 microns effectively.

Rigid Structure: The bridge type CMM features a robust bridge design that spans over a stationary measuring table. This rigidity minimizes vibrations and ensures stable measurements, enhancing overall accuracy.
Three-Dimensional Measurement: It operates in three dimensions (X, Y, and Z axes), allowing for precise measurements of complex geometries and contours. The bridge moves along the Y-axis, while the probe adjusts in the X and Z directions.
Versatile Probing Options: Bridge CMMs can utilize various probe types, including mechanical, optical, laser, and tactile probes. This versatility allows users to choose the most suitable probe based on the measurement requirements and the material being inspected.
High Accuracy and Repeatability: Known for their precision, these machines provide exceptional accuracy and repeatability, essential for detailed inspections and quality control in manufacturing processes.
Large Measurement Capacity: Bridge-type CMMs are available in various sizes, enabling them to accommodate large workpieces or multiple smaller components simultaneously, making them suitable for a wide range of applications.